Compression Heat Zero Gas Consumption Adsorption | RFQ Sourcing Details
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Original product description
0086- [ r Dryer Compression Heat Regeneration Adsorption Dryer Micro Air Consumption, Zero Air Consumption Blast Heat Regeneration Dryer Module/Mold Core Dryer Special Gas Dryer Compressed Air Filter Stainless Steel Compressed Air Filter High Efficiency Oil Remover Waste Oil Collector/Condensate/Condensate Treatment Separator Oil Water Separator Drainage Type Explosion-Proof Dryer About Factory Certificate Application Case Support Download FAQ News dsorption Dryer Micro Air Consumption, Zero Air Consumption Blast Heat Regeneration Dryer Module/Mold Core Dryer Special Gas Dryer Compressed Air Filter Stainless Steel Compressed Air Filter High Efficiency Oil Remover Waste Oil Collector/Condensate/Condensate Treatment Separator Oil Water Separator Drainage Type Explosion-Proof Dryer About Factory Certificate Application Case Support Download FAQ News point), and we'll match the best solution for you.
Chat on ch the best solution for you.
Chat on n Adsorption Dryer / Compression Heat Zero Gas Consumption Adsorption Dryer Compression Heat Zero Gas Consumption Adsorption Dryer The Compression Heat Zero Gas Consumption Adsorption Dryer uses the waste heat from oil-free air compressors to regenerate its adsorbent, delivering energy-efficient drying without a separate heater.
By reclaiming compressor heat the unit achieves zero additional purge gas consumption during regeneration while producing a typical outlet dew point of −40 °C .
The system is controlled by a self-developed PLC controller for stable operation and uses a long-life butterfly control valve and an advanced diverter design to ensure even adsorbent .
Inquiry Detailed Description & Key Features Waste-heat regeneration — Regenerates the desiccant using compressor waste heat, eliminating the need for an external heating device and reducing operating energy consumption.
Zero gas consumption (compression heat mode) — No purge or service gas lost during regeneration, improving system efficiency and lowering running costs. Low dew point performance — Finished gas dew point ≤ −40 °C , suitable for demanding pneumatic and instrument air applications.
PLC control — Self-developed PLC provides more stable and reliable sequencing and diagnostics than microcontroller-based systems. High-durability switching valve — Butterfly control valve rated for >1,000,000 trouble-free cycles , ensuring long life and minimal maintenance.
Advanced diverter/manifold design — Ensures uniform air distribution across the adsorbent bed, fully eliminating channeling and maximizing adsorbent utilization. Oil-free compressor compatibility — Optimized to pair with oil-free compressors and to make best use of available thermal energy in the compressed air stream.
Compact, service-friendly layout — Modular design for easy access to valves, filters and adsorbent towers during inspection and service.
Technical Specification (typical) Model name (example): Compression Heat Zero Gas Consumption Adsorption Dryer Regeneration method: Waste-heat (compression heat) regenerative adsorption Outlet dew point: ≤ −40 °C (typical) Control: PLC controller with human-machine interface (HMI) and fault diagnostics Control valve: Butterfly valve, life > 1,000,000 switches Adsorbent: High-grade molecular sieve / activated alumina (model dependent) Operating pressure range: (specify per model) — commonly 0.4–1.0 MPa Ambient temperature range: (specify per model) — commonly 5–45 °C Power supply: (specify per model) — typical 220/380 V AC, 50/60 Hz Materials in oil-free, very low dew point air is required Pharmaceutical & semiconductor manufacturing utilities Paint booths and pneumatic instrumentation requiring dry, oil-free air Compressed air networks where waste heat is available and energy efficiency is a priority Operation & Control The PLC sequences drying and regeneration cycles and monitors pressure, temperature and dew point inputs.
During regeneration, compressed air’s waste heat is directed to the offline tower to desorb water vapor without purge gas loss. The butterfly valve assembly and diverter manifold are actuated according to PLC timing to switch towers and maintain continuous dry air supply.
Maintenance & Reliability Preventive items: periodic inspection of butterfly valve seating, adsorbent health (replace as recommended), and PLC alarm logs. Expected valve life: designed for >1,000,000 cycles — reduces downtime and replacement frequency.
Spare parts strategy: modular towers and valve assemblies for fast swap-out;adsorbent replacement intervals depend on inlet air quality and operating hours. Safety & Compliance Designed to meet common industrial safety standards (refer to model datasheet for specific certifications).
Includes over-temperature and pressure interlocks, emergency stop, and clear PLC-driven fault indications.
Comparison with Similar Drying Technologies Feature / Trait Compression Heat Zero Gas Consumption Adsorption Dryer Heatless (Pressure Swing) Adsorption Dryer Heated (Hot-air) Regenerative Dryer Regeneration energy source Waste heat from compressor (no external heater) Uses dry purge gas (sacrifices product gas) External heater (electric or fuel) Purge / gas consumption Zero (no purge gas loss) High (typically 10–20% purge) Low (requires fuel/electric energy) Typical outlet dew point ≤ −40 °C −40 °C to −70 °C (model dependent) −20 °C to −70 °C (depends on design) Operating cost Low (uses waste heat) Medium-high (purge gas loss) Medium (energy for heaters) Control complexity PLC with heat-management logic Simple timer/valve control Heater control + timer/valve Suitability with oil-free compressors Optimized Suitable Suitable Maintenance Moderate (valves, adsorbent) Low-moderate (valve wear due to purge cycles) Moderate (heater maintenance + adsorbent) Best use case Plants with available compressor waste heat and need for low running cost Simple installations where capital cost is low Installations missing waste heat but where external energy is acceptable Ordering Options & Nomenclature Typical model names include capacity and operating pressure, for example: CH-ZGC-100-1.0MPa (Compression Heat Zero Gas Consumption, 100 Nm³/h, 1.0 MPa).
Common product terms the spec sheet will reference: Zero-Gas-Consumption , Waste-heat Regeneration , Compression Heat Regeneration , PLC Controller , Butterfly Valve , Adsorbent Tower , Dew Point , Diverter/Manifold . Why choose this dryer Lower operating cost by using recovered compressor heat.
No product gas loss during regeneration, boosting plant efficiency. Reliable control and long valve life for minimal interruption and easier maintenance. Engineered air distribution eliminates channeling and maximizes adsorbent effectiveness.
Working conditions and technical indicators Power 220V/50HZ Working pressure 0.6~1.0. Mpa Pressure drop ≤0.04. Mpa Inlet temperature 110℃-140℃ Cooling water inlet pressure 0.2-0.4.
Mpa Cooling water inlet temperature ≤32℃ Dew point -12.2℃~-40℃ Purge air ≤1% Model DM150YR DM180YR DM200YR DM250YR DM300YR DM350YR DM400YR DM
Compression | Applications and Buyer Notes
Compression is organized as a sourcing-ready Agriculture reference. The page combines visible product or company data with structured procurement cues so buyers can compare application fit, specifications, quantity, quality requirements and lead-time questions
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Key specifications
- Category
- Filter Cloth and BagsBased on visible page data; confirm exact value in the RFQ.
- Unit
- setBased on visible page data; confirm exact value in the RFQ.
- Cooling water inlet pressure
- 0.2-0.4MpaBased on visible page data; confirm exact value in the RFQ.
- Dew point
- 12.2℃~-40℃Based on visible page data; confirm exact value in the RFQ.
- Dimensions (mm)
- LengthBased on visible page data; confirm exact value in the RFQ.
- Inlet temperature
- 110℃-140℃Based on visible page data; confirm exact value in the RFQ.
- Inlet/outlet flange size
- DN65 DN65 DN65 DN80 DN80 DN100 DN100 DN100 DN100 DN125 DN125 DN150 DN150 DN150 DBased on visible page data; confirm exact value in the RFQ.
- Maintenance
- Moderate-moderateBased on visible page data; confirm exact value in the RFQ.
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